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The Plastic  Bottles Inspector

The inspection system is based on a concept, modular and expandable, for the verification of the quality of plastic bottles and the management of the production.
The artificial vision inspection system provides the inspection of the finish/seal, the base and the lateral side of a lot of different kind of plastic bottles of different size and shape, as well as translucent, opaque and colorized.
The innovative electro-optical solution, based on several modular high resolution color cameras, in conjunction with a dedicated lighting units, starting from the inspection with a single camera of just the mouth, until the inspection with seven cameras for the whole coverage of the bottle.

The special software tools are able to:

  • Measure the shape, the diameter of the mouth and/or of the base;

  • Detect the typical cosmetic defects as contamination, flashes, folds,   black  and opaque points, shape error or deformation and the presence of the sprue outside or inside the bottles;

  • Label and graphic analysis in order to detect error of the label position, partial or total missing decoration, scratches, color variation and dirty presence.

MAIN TECHNICAL FEATURES

  • From one to seven cameras (full modular configuration)
  • Dedicated new generation LED illumination
  • High resolution color Matrix Cameras with industrial optics
  • Touch Screen with high resolution panel
  • Typical speed of the line: about 500 Bottles/min
  • Minimum defect size: less than 0.2 mm
  • Accuracy of the measurements (diameter): less than 0.1 mm
  • Shape error: about 0.5 mm2

 
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